Innovative Vault Needed?

The moment constructing a container for a bank, professional, sensitive records storage area, or high-value stock, there are two standard approaches: modular or simply cast-in-place.

Traditional prefabricated vaults burial container design relies on cast-in-place methods, where ready-mixed concrete is taken in trucks and poured into forms that have been constructed at work site.

Modular vaults are built with precast concrete panels, relying upon lightweight, transportable pieces specially designed for safe, vault applications.

Along with over 35 a long time experience providing higher security vaults all over, the engineering power team has identified 7 specific areas in which modular vaults show themselves superior to traditional cast-in-place technology.

1 . Time and Occupation Efficiency

When using old-style cast-in-place methods, massive forms must be created to accept the concrete pour. This activity requires significant time period on-site and departs a big foot-print, signifying access by other trades to the vault area of the facility is usually naturally limited.

Concrete Pour into FormsIn our experience, usually it takes a week to prepare your vault form at site and a further week or several for the pour being completed.

In contrast, modular vault panels are made to spec at the plant, then shipped and additionally installed on-site. It's done in a way more expedient time frame when compared to possible with mode builds, pours, together with form removal after hardening. Upon shipment, modular panels usually are welded into place with our crew working entirely from inside the vault space, causing minimal disruption to work with way outside the container.

All this means the vault area is normally open to work simply by other trades in more times together with for a longer time period than is possible with cast-in-place.

2 . Power of Materials

This engineers have found this modular panels bank vault room may be formed with a asphalt strength well over 10, 000 psi*, which means that under compression your panels can stand a load of across 10, 000 excess fat. for every square micron of surface area. To get vaults cast working with traditional concrete pours, a psi associated with 4, 000 lbs. is considered very strong.

Much more astounding, our UL rated Class 1 panel is only 3 inches thick, the same as 12 inches associated with cast-in-place concrete!

3. Accuracy of Reinforcements

When a form can be constructed for a concrete pour, reinforcing material must be carefully situated inside the form, which frequently means maneuvering in addition to placing reinforcement towards 10-foot-high, narrow, shadowy spaces. The environment itself provides natural opportunities for error, together with error in vault construction means reduced security.

In modular vault construction, the panels are cast lying flat, allowing perfect access and optical review as every layer is poured. In contrast to cast-in-place, we guarantee of which reinforcement spacing can be proper and ideal for every panel.

several. Service Penetrations

Much like any storage and workspace, vaults require electricity, heating and cooling, and security electronics. Such services penetrate your vault walls, giving a natural security weak point at the point of entry. With cast-in-place vaults, those penetrations are "straight through. " Take away the AIR CONDITIONING, for example , and you can be essentially looking via the hole in the vault wall.

Modular vaults allow us to give added security when service penetrations come about. At International Container, we've developed aspects that allow us to engineer cancel out service connections. You may not see or pass your hand with the service openings in our modular vaults. This really one more way that modular vault manufacture beats cast-in-place!

5. Ceiling Construction

Capping any vault which includes a secure ceiling is about the most challenging portions of construction. With conventional cast-in-place, the walls must be poured and additionally allowed to harden. Next the ceiling forms ought to be placed and the similar time-consuming process begins again.

In modular construction, there are not merely one but two major advantages when it comes to ceiling placement. First, roof panels are transferred simultaneously with wall panels, allowing for the full assembly process to be able to flow smoothly and without interruption. Next, the weight load associated with modular ceiling heating elements is around half that will of traditional engineering, while providing all alike strength and security benefits offered by modular wall panels.

6. Flexibility of Generate

With cast-in-place, the moment the forms go up and also the concrete pour will start, any opportunity for shift is almost nonexistent. Along with modular development, you have got up until the heating elements are in production to cope with last minute design problems. Even then, a big difference during panel manufacturing, while certainly attaching expense, is nowhere fast near the problem involving tearing apart versions and poured rooms at a cast-in-place worksite.

Modular development offers even more flexible options, as a build by using panels can be enhanced in size at a later date, or even just partially deconstructed and shrunk in size.

7. A Depreciable House

Unlike the long-lasting construction of cast-in-place, modular vaults are believed to be a depreciable utility. After all, a modular vault can be taken apart (from the inside) and rebuilt in the new location or simply sold to another organization.

When you consider the cost, ability, ease of construction, together with superior security results of modular vaults, the traditional technique of creating forms and pouring concrete seems absolutely outmoded.